Ford tears down one engine per day at every plant using AI selection, and warranty claims and recall rates have already begun to decline.

Ford says that a new process of disassembling and stripping down newly built engines at its factories is an important way to reduce recalls, and that it is already showing results. For a carmaker that ...

Ford has a self-admitted recall problem. It broke records in 2025 for the most vehicles recalled in a single year, totaling 12.9 million cars from 153 separate recalls. The next closest was Stellantis ...